MSC-J rolling excess rate online detection system
Keyword:
Dyeing System | Inspection System | Online Detection of Printing and Dyeing Process Parameters
The MSC-J online measurement and control system for residual liquor ratio adopts L-band radio frequency NDT technology, a dual-resonator structure with a built-in DSP digital processing system. The American ABVIEW software platform achieves high-precision and high-linearity separation of liquid-carrying rate and absolute dry weight. According to production process requirements, the system is equipped with an O-shaped intelligent scanning frame and a set of residual liquor ratio control work platform. The system scans the fabric back and forth from left to middle to right, collects the residual liquor ratio in the fabric width direction, real-time corrects the left, middle, and right oil pressure parameters, and implements automatic control of the uniform padding machine, enabling the uniform padding machine to operate under uniform or non-uniform liquid padding conditions. This thoroughly solves the left-middle-right color difference caused by uneven liquid carrying on the padding roller, ensuring uniform fabric color. Meanwhile, the LABVIEW software platform records the processing order number and the left, middle, and right pressure control output parameters of the order for direct recall next time, ensuring product quality and reproducibility of production processes, and achieving online closed-loop control of the entire production process.
Characteristics of the System
● Ensures uniform fabric color and improves product quality;
● High cost-performance ratio of products;
● Short investment payback period;
● Fast detection speed: 120 averages/second;
● High detection accuracy: ≤±1 gram of water/square meter (weft-wise liquid padding uniformity <1%);
● Can directly input the original production order number, and the system automatically calls the original parameters;
● Easy to install and simple to operate.
Technical Data
| Range of residual liquor ratio | 10%-40; 40%-85% |
| Detection accuracy of left-middle-right three-point error | ≤1% |
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