ITMA: They are changing the world (PART 1) - China Textile Machinery, Changzhou Hongda, and Wuxi Hongyuan's intelligent products amaze Europe
Changzhou Hongda conveys the strength of Chinese manufacturing at ITMA in Spain, Europe
ITMA is a trend-setting textile and apparel technology platform, bringing together the industry every four years to explore new ideas, seek solutions, and create opportunities for cooperation and mutual benefit. At this exhibition, the number of Chinese exhibitors ranked second, 276 surpassing Germany, 222 India, 169 and Turkey. 164 This demonstrates the increasing confidence of Chinese companies in taking to the international stage, showcasing both "Made in China" and "Created in China".
Which Chinese-made products are changing the traditional perceptions of global users? Which companies have launched new products and technologies that are eye-catching? During this exhibition, we will continue to launch the series report [Direct Hit ITMA. They are changing the world], taking you to the scene to see the new changes of this exhibition. ITMA. They are changing the world
China's textile machinery industry's intelligent full industrial chain advantage leads the world
Jingwei Intelligent
JWF1589 New High-Speed Intelligent Series Ring Spinning Machine Jingwei Intelligent Textile Machinery Co., Ltd. has developed a new type of high-speed intelligent series ring spinning machine based on the current development trend of ring spinning machines, existing mature technologies, and advanced structures. The machine adopts modular design and industrial integrated design. The steel collar plate and yarn guide plate adopt an active and stable positive lifting system. It has electronic twisting, electronic drafting or mechanical drafting technology, and the characteristics of fast installation of the whole section packing. The bamboo knot yarn system, compact spinning device, single-spindle detection system, coarse yarn stop feeding device, and spandex core-spun yarn device can be optionally selected by users. The machine has higher stability and reliability at a spindle speed of 22000~25000 rpm.

Beijing Jingwei New Technology
Jingwei e-system has been committed to comprehensively solving the problems of information silos, management efficiency, and production efficiency in the textile industry. It will build a complete Internet of Things intelligent information acquisition system centered on cotton spinning equipment data acquisition, comprehensively using intelligent gateway design, protocol converters, digital filtering technology, bus technology, RFID (radio frequency identification) technology, and laser radar navigation technology. It will collect machine operation data, product quality data, environmental data, energy consumption data, and personnel data from textile workshops to build a big data platform for enterprises, conduct in-depth analysis, and use data analysis to guide production management.
Realize "intelligent scheduling" centered on order processes, optimize production scheduling, and tap equipment capacity; realize order progress warning, equipment status warning, quality exceeding standard warning, environmental exceeding standard warning, and energy consumption exceeding standard warning. Build a "management and control integration" platform for textile enterprises to achieve a double increase in management efficiency and economic benefits for textile enterprises.

Yichang Textile Machinery
The K3501 direct twisting machine is suitable for processing nylon, polyester, aramid fiber, and rayon, and is used to produce symmetrical double-strand curtain cords and industrial yarns. The machine has the characteristics of large winding capacity, low energy consumption, less labor, and high quality of finished curtain cords.
Curtain cords have a wide range of applications and can be used in tire cord fabrics, conveyor belts, transmission belts, cables, geotextiles, etc. The machine can also be used for twisting various BCF yarns (polyester, nylon, polypropylene, etc.), synthetic fiber filaments, and short-staple yarns. Main features: High efficiency: Electric spindle drive, maximum mechanical spindle speed 11000RPM.

Qingdao Hongda
The ROSS remote maintenance system is a new generation of intelligent platform developed by Qingdao Hongda over three years. It uses information technology, intelligence, and big data to transform the current production, manufacturing, and service models, building a bridge between the company and customers, aiming to help customers quickly solve equipment failures, improve production efficiency, strengthen equipment management, and enhance economic benefits.
Jingwei Special Parts
Based on the arrival of the intelligent era of textile machinery industry, Jingwei Special Parts, in terms of product positioning and development of textile machinery special parts, deeply integrates new Internet technologies into product manufacturing, optimizes the production methods, investment methods, management methods, and business models of product manufacturing, and transforms and upgrades the product manufacturing level.
Zhengzhou Textile Machinery
The ZKB412-180 fully automatic winding head has a spindle length of 1800mm, which is a relatively long winding head. It has higher requirements for structural design, parts processing, and assembly quality. Based on the original mature ZWB series winding heads, digital continuous contact pressure control, bottom layer small yarn quality improvement mechanism, and simplified upper yarn pushing mechanism optimization have been carried out. The launch of the ZKB series winding heads can better meet the production process requirements of special varieties, improve the finished product quality of polyester filament POY raw materials, and adapt to the scaled and intelligent development needs of winding equipment. It adopts a very intelligent control box. After the equipment arrives at the user's site, it can operate fully automatically by simply plugging in the power, which is very convenient for debugging and closer to market and customer needs.

China Textile Technology
China Textile Technology continues to focus on the research and development of melt-blown composite non-woven fabric production lines. It has the ability to design and develop various sets of equipment for new types of industrial textiles and new composite fiber materials. Its products have achieved significant results in terms of multiple varieties, high speed, and high stability, and it is a high-end supplier of melt-blown non-woven production lines. At this exhibition, it will showcase its melt-blown non-woven fabric production line technology to international customers.
Autefa
As nonwovens producers face increasingly fierce competition, customers need to find reliable and economical machines that not only require high-quality products but also the best total cost of ownership (TCO). Autefa's nonwovens production lines meet customer requirements for high-quality web forming, web strengthening, positive weight regulation, and reduced maintenance.

Changzhou Hongda: Delivering the energy of Made in China to Europe

Upholding the philosophy of Hawk vision artificial intelligence technology serving the global textile industry!" Changzhou Hongda has achieved unexpected gains at this exhibition. The chairman of the board, Gu Ren, told reporters that on the first day of the exhibition, customers kept coming to the booth to inquire. At the Hawk vision® international brand booth, many people expressed surprise and admiration after seeing the intelligent image whole flower and whole weft machine. Gu Ren said that we want to push our products to the world and let the world better understand Made in China. "When some customers saw the product and asked if it was made in Germany or the United States, I think our exhibition goal has been achieved," Gu Ren said.

It is understood that at this exhibition, Changzhou Hongda, together with its subsidiary brand Hawk Vision, focused on the intelligent control system for textile printing and dyeing finishing, and grandly launched a number of textile printing and dyeing intelligent measurement and control products based on artificial intelligence technology: Hawk vision® Intelligent image weft straightening machine based on artificial intelligence technology and a new generation of artificial intelligence technology finishing machine process execution system. These products have been used in the production of many well-known textile printing and dyeing factories at home and abroad, greatly improving the intelligent level of enterprises, saving labor costs, supporting the success rate of products, and being favored by the market and customers.

Hawk Vision® The intelligent image weft straightening machine, developed by the "Hawk Vision" brand based on its strong European technical background and Changzhou Hongda's profound technical research and development capabilities, features advanced "full-width scanning weft straightening technology." This machine uses new technological means to completely solve the problems of fabric pattern deformation, weft skew, and weft bending that cannot be corrected and identified by photoelectric weft straightening. It is suitable for various weaving methods of textiles, including color-woven fabrics, printed fabrics, jacquard fabrics, transfer printing, brushed fabrics, knitted fabrics, denim fabrics, sofa fabrics, curtain fabrics, twill fabrics, heavy fabrics, high-count and high-density fabrics, real and imitation silk chiffon, digital printing sizing, and composite processing, breaking the limitations of photoelectric weft straightening machines and ordinary image weft straightening machines on the weaving method, texture, and thickness of textile fabrics, surpassing the value of photoelectric weft straightening and ordinary image weft straightening, and creating core value for textile enterprises!

This product won 2017 the first prize of the "Textile Light" China Textile Industry Federation Technological Progress Award in the year.

Wuxi Hongyuan: High-speed texturing machine amazed the scene
On the second day of the exhibition, Chen Zhihong, general manager of Wuxi Hongyuan, clearly felt an increase in potential customers. She introduced that in the past two days, she has seen many customers from Iran, Egypt, Vietnam, Pakistan, Turkey and other regions. HY-9 After seeing the model fully automatic high-speed elastic yarn machine with automatic doffing, they were surprised that they did not know that China could produce such high-end texturing machine products. After further communication on site, some customers have reached an intention order demand.

Chen Zhihong introduced that at this exhibition, Wuxi Hongyuan will focus on HY-9 model fully automatic high-speed elastic yarn machine with automatic doffing, HY-10 model multi-spindle high-speed elastic yarn machine, HY-Auto498 model fully automatic roving machine with automatic doffing, HY-IDS and four intelligent, high-speed, and efficient exhibits of the chemical fiber filament automatic doffing and conveying system.
HY-9 The model fully automatic high-speed elastic yarn machine with automatic doffing features high automation, energy saving and environmental protection, high speed and efficiency, and convenient operation and maintenance. The machine innovatively developed a spinning bobbin changing automatic head forming system, which can automatically change bobbins after spinning reaches a certain length, realizing automatic head forming. The single-spindle electronic precision digital winding system realizes high flexibility, high automation, and high cost-effectiveness of single-spindle digital drive. The heat box adopts fully enclosed insulation technology and new nano multi-layer insulation materials, with significant energy-saving effects.

HY-10 The model multi-spindle high-speed elastic yarn machine is a device with independent intellectual property rights, based on the design concept of complete functions, energy saving and consumption reduction, convenient operation and maintenance, and high efficiency, meeting the fierce market competition at home and abroad, and leading the market of China's fancy yarn spinning. It adopts a new double-winding structure, forming a proprietary multi-spindle number new technology. 24 spindles on each section are expanded from 48 spindles to 10 sections, at least 480 spindles in total. Machine production capacity is doubled, and efficiency is doubled.
In order to achieve high efficiency and energy saving, high automation, reduce labor and reduce labor intensity, and meet the needs of high-end customers, Hongyuan Company launched a new type of roving machine integrating spinning and doffing functions— HY-Auto498 model fully automatic roving machine with automatic doffing. Its drafting device and main drive inherit the stable and reliable characteristics of Hongyuan's mature models. The doffing adopts an external automatic doffing structure, realizing fully automatic completion from doffing, tube changing, head forming, and starting, with the whole process taking about two minutes.

The HY-IDS chemical fiber filament automatic doffing and conveying system developed and researched by the company is a post-processing equipment for silk cakes specially designed for chemical fiber filament production lines.
This system can realize the automatic doffing and conveying functions of silk cakes. It improves the automation level of the post-processing procedures of chemical fiber filament production, improves product quality, and reduces labor costs. It can be modularly combined according to actual needs to realize a personalized automated auxiliary system for filament production. This system has the characteristics of high quality, high efficiency, and low cost. It has reached the internationally advanced level.

Reprinted from China Textile
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