World’s First + Proprietary Technology Reshaping the New Landscape of the Textile Industry A Demonstration of Industry Status and Strength by Changzhou Hongda Intelligence Technology Co., Ltd.
World’s First + Proprietary Technology Reshaping the New Landscape of the Textile Industry
A Demonstration of Industry Status and Strength by Changzhou Hongda Intelligence Technology Co., Ltd.
PART.01
What is the Stenter Intelligent System?
Changzhou Hongda Intelligence Technology Co., Ltd. leverages world-first and proprietary sensing and detection technologies, integrated with industrial internet, big data, and next-generation artificial intelligence, to pioneer a new era of full-process intelligent setting!
PART.02
What can this system bring to enterprises?
Cost reduction of 15%–30% Quality improvement of 20%–30%
Reshaping the textile industry landscape—whoever adopts first gains the lead.
Specifically:
- Autonomous decision-making and optimization of setting processes, eliminating reliance on experienced operators;
- Realization of process big data storage and establishment of enterprise databases, with automatic adjustment and optimization of process parameters based on next-generation AI;
- Direct recall of repeat order processes;
- Multi-parameter coordinated optimization and control;
- Digital simulation sampling for new fabric types;
- Increase in first-pass success rate by more than 15%.
PART.03
What are the specific components of this system?
1.Hawk Vision Intelligent Image Weft Straightening Machine: A world-first full-width scanning technology for pattern and weft correction, solving global challenges such as pattern distortion, weft skew, and weft bow;
2.Hawk Vision Pick/Course Counting & Automatic Overfeed Control System:Calculates current fabric weft density through image processing and automatically adjusts overfeed in real time to ensure consistent and stable fabric weight;
3.Stenter Intelligent Brain: Utilizes industrial internet, big data, and next-generation AI to create a new era of full-process intelligent setting;
4.HV-T500 Intelligent setting Process System: Detects and controls stenter temperature and dwell time inside the chamber for precise finishing;
5.Stenter Filter Intelligent Monitoring System: Monitors filter dust accumulation in real time with automatic alerts, improving energy efficiency and solving temperature differences caused by clogged filters;
6.Automatic Energy-Saving Exhaust System: Controls humidity inside the chamber to regulate exhaust airflow, improving product quality while achieving energy savings and emission reduction;
7. MSC-U5 Full-Width Moisture Online Measurement & Control System: Uses a new Inshk full-width moisture sensing method to address drying issues, improve fabric quality, and enhance hand feel and luster while reducing energy consumption;
8. HD-M Series Fabric Width Online Measurement System: Real-time detection and recording of finished fabric width;
9. HV-A Vision Fabric Inspection System: Replaces manual inspection with machine vision, displaying defects in real time and generating inspection reports;
10. HV-GM200 Intelligent Online Fabric Weight Measurement System: A world-leading online GSM detection system that eliminates manual cutting and weighing, reduces fabric waste, and forms a closed-loop control with density detection for target weight, while enabling data storage and retrieval.
PART.04
What application scenarios is this system suitable for?
Applicable to fabric setting processes in the textile dyeing and finishing industry.
PART.05
What are the technical features and performance indicators of this system?
Online fabric weight measurement: width range 1.8–3.4 meters, line speed 0–150 m/min, measurement accuracy ≤±3 g;
Fabric density detection with automatic overfeed control: detection accuracy ≤ 0.1 thread (loop), control accuracy ≤ 0.25%;
Detection and correction of weft bow, weft skew, and pattern deformation: applicable thickness ≤ 2 mm, correction accuracy ≤ 1.0 cm/m.
PART.06
What is the return on investment period for this system?
Only 1 year to achieve payback.
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Email：czhongda@czhongda.com.cn
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